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Mixing and Blending Machine Setters, Operators, and Tenders

Career Overview

Career Description: Set up, operate, or tend machines to mix or blend materials, such as chemicals, tobacco, liquids, color pigments, or explosive ingredients.

Industry: Production

Other Job Titles for Mixing and Blending Machine Setters, Operators, and Tenders:

  • Coil Winders, Tapers, and Finishers
  • Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic
  • Multiple Machine Tool Setters, Operators, and Tenders, Metal and Plastic
  • Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders
  • Cutting and Slicing Machine Setters, Operators, and Tenders
  • Coating, Painting, and Spraying Machine Setters, Operators, and Tenders
  • Cementing and Gluing Machine Operators and Tenders
  • Cleaning, Washing, and Metal Pickling Equipment Operators and Tenders
  • Photographic Processing Machine Operators
  • Cementing and Gluing Machine Operators and Tenders

Personality Profile

  • Realistic: Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.
  • Investigative: Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.
  • Artistic: Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.
  • Social: Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.
  • Enterprising: Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.
  • Conventional: Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.
  • First Interest High-Point: Primary-Rank Descriptiveness
  • Second Interest High-Point: Secondary-Cutoff/Rank Descriptiveness
  • Third Interest High-Point: Tertiary-Cutoff/Rank Descriptiveness

Common Work Tasks

  • Weigh or measure materials, ingredients, and products to ensure conformance to requirements.
  • Test samples of materials or products to ensure compliance with specifications, using test equipment.
  • Start machines to mix or blend ingredients; then allow them to mix for specified times.
  • Operate or tend machines to mix or blend any of a wide variety of materials such as spices, dough batter, tobacco, fruit juices, chemicals, livestock feed, food products, color pigments, or explosive ingredients.
  • Dump or pour specified amounts of materials into machinery and equipment.
  • Observe production and monitor equipment to ensure safe and efficient operation.
  • Stop mixing or blending machines when specified product qualities are obtained, and open valves and start pumps to transfer mixtures.
  • Collect samples of materials or products for laboratory testing.
  • Add or mix chemicals and ingredients for processing, using hand tools or other devices.
  • Examine materials, ingredients, or products visually or with hands, in order to ensure conformance to established standards.
  • Record operational and production data on specified forms.
  • Transfer materials, supplies, and products between work areas, using moving equipment and hand tools.
  • Tend accessory equipment such as pumps and conveyors to move materials or ingredients through production processes.
  • Read work orders to determine production specifications and information.
  • Compound and process ingredients or dyes according to formulas.
  • Unload mixtures into containers or onto conveyors for further processing.
  • Clean and maintain equipment, using hand tools.
  • Dislodge and clear jammed materials or other items from machinery and equipment, using hand tools.
  • Open valves to drain slurry from mixers into storage tanks.
  • Observe and listen to operating machines or equipment to diagnose machine malfunctions and to determine need for adjustments or repairs.
  • Check work pieces to ensure that they are properly lubricated and cooled.
  • Maintain industrial machines, applying knowledge of mechanics, shop mathematics, metal properties, layout, and machining procedures.
  • Position and fasten work pieces.
  • Operate equipment to verify operational efficiency.
  • Install repaired parts into equipment, or install new equipment.
  • Clean and lubricate machines, tools, and equipment to remove grease, rust, stains, and foreign matter.
  • Advise clients about the materials being used for finished products.
  • Program computers and electronic instruments such as numerically controlled machine tools.
  • Set controls to regulate machining, or enter commands to retrieve, input, or edit computerized machine control media.
  • Confer with engineering, supervisory, and manufacturing personnel to exchange technical information.
  • Dismantle machines or equipment, using hand tools and power tools, to examine parts for defects and replace defective parts where needed.
  • Clean fabrics, using vacuums or air hoses.
  • Melt and roll out metal into sheets or bars, and stamp out jewelry such as gold and silver chains, using presses or dies.
  • Build sand molds in flasks, following patterns and heat flasks to dry and harden molds, using furnaces or torches.
  • Rotate molds in order to distribute molten material and prevent formation of air pockets.
  • Remove molds from cast articles, clean them, and apply shellac and powder to preserve them for reuse.
  • Immerse gemstones in chemical solutions to determine specific gravity and other key properties necessary for identification and appraisal.
  • Burn grooves or crevices in molds in order to correct defects, using soldering guns.
  • Press models into clay, and build up clay around exposed parts of models to retain plaster.
  • Chase decorative designs on silver blanks that are to be used as models for steel production dies.

Emerging Tasks

  • Refill, change, and monitor the level of fluids, such as oil and coolant, in machines.
  • Fill ink fountains, maintain ink and water balance, mix ink colors, and move levers to adjust the flow of ink.
  • Load and unload paper into printers, presses or other equipment.
  • Monitor the quality of output product by examining proofs or printed sheets for adequacy of impression clarity, color variations, smudges, deletions, ink density and consistency to detect errors.
  • Perform minor repairs and maintenance of presses and printers, including lubricating moving parts.

Work Activities

  • Analyzing Data or Information: Identifying the underlying principles, reasons, or facts of information by breaking down information or data into separate parts.
  • Assisting and Caring for Others: Providing personal assistance, medical attention, emotional support, or other personal care to others such as coworkers, customers, or patients.
  • Coaching and Developing Others: Identifying the developmental needs of others and coaching, mentoring, or otherwise helping others to improve their knowledge or skills.
  • Communicating with Persons Outside Organization: Communicating with people outside the organization, representing the organization to customers, the public, government, and other external sources. This information can be exchanged in person, in writing, or by telephone or e-mail.
  • Communicating with Supervisors, Peers, or Subordinates: Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
  • Controlling Machines and Processes: Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
  • Coordinating the Work and Activities of Others: Getting members of a group to work together to accomplish tasks.
  • Developing and Building Teams: Encouraging and building mutual trust, respect, and cooperation among team members.
  • Developing Objectives and Strategies: Establishing long-range objectives and specifying the strategies and actions to achieve them.
  • Documenting/Recording Information: Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.
  • Drafting, Laying Out, and Specifying Technical Devices, Parts, and Equipment: Providing documentation, detailed instructions, drawings, or specifications to tell others about how devices, parts, equipment, or structures are to be fabricated, constructed, assembled, modified, maintained, or used.
  • Establishing and Maintaining Interpersonal Relationships: Developing constructive and cooperative working relationships with others, and maintaining them over time.
  • Estimating the Quantifiable Characteristics of Products, Events, or Information: Estimating sizes, distances, and quantities; or determining time, costs, resources, or materials needed to perform a work activity.
  • Evaluating Information to Determine Compliance with Standards: Using relevant information and individual judgment to determine whether events or processes comply with laws, regulations, or standards.
  • Getting Information: Observing, receiving, and otherwise obtaining information from all relevant sources.
  • Guiding, Directing, and Motivating Subordinates: Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.
  • Handling and Moving Objects: Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
  • Identifying Objects, Actions, and Events: Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
  • Inspecting Equipment, Structures, or Material: Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
  • Interacting With Computers: Using computers and computer systems (including hardware and software) to program, write software, set up functions, enter data, or process information.
  • Interpreting the Meaning of Information for Others: Translating or explaining what information means and how it can be used.
  • Judging the Qualities of Things, Services, or People: Assessing the value, importance, or quality of things or people.
  • Making Decisions and Solving Problems: Analyzing information and evaluating results to choose the best solution and solve problems.
  • Monitor Processes, Materials, or Surroundings: Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
  • Monitoring and Controlling Resources: Monitoring and controlling resources and overseeing the spending of money.
  • Operating Vehicles, Mechanized Devices, or Equipment: Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or water craft.
  • Organizing, Planning, and Prioritizing Work: Developing specific goals and plans to prioritize, organize, and accomplish your work.
  • Performing Administrative Activities: Performing day-to-day administrative tasks such as maintaining information files and processing paperwork.
  • Performing for or Working Directly with the Public: Performing for people or dealing directly with the public. This includes serving customers in restaurants and stores, and receiving clients or guests.
  • Performing General Physical Activities: Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.
  • Processing Information: Compiling, coding, categorizing, calculating, tabulating, auditing, or verifying information or data.
  • Provide Consultation and Advice to Others: Providing guidance and expert advice to management or other groups on technical, systems-, or process-related topics.
  • Repairing and Maintaining Electronic Equipment: Servicing, repairing, calibrating, regulating, fine-tuning, or testing machines, devices, and equipment that operate primarily on the basis of electrical or electronic (not mechanical) principles.
  • Repairing and Maintaining Mechanical Equipment: Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.
  • Resolving Conflicts and Negotiating with Others: Handling complaints, settling disputes, and resolving grievances and conflicts, or otherwise negotiating with others.
  • Scheduling Work and Activities: Scheduling events, programs, and activities, as well as the work of others.
  • Selling or Influencing Others: Convincing others to buy merchandise/goods or to otherwise change their minds or actions.
  • Staffing Organizational Units: Recruiting, interviewing, selecting, hiring, and promoting employees in an organization.
  • Thinking Creatively: Developing, designing, or creating new applications, ideas, relationships, systems, or products, including artistic contributions.
  • Training and Teaching Others: Identifying the educational needs of others, developing formal educational or training programs or classes, and teaching or instructing others.
  • Updating and Using Relevant Knowledge: Keeping up-to-date technically and applying new knowledge to your job.

Detailed Work Activities

  • clean equipment or machinery
  • collect samples for testing
  • examine products or work to verify conformance to specifications
  • load or unload material or workpiece into machinery
  • load, unload, or stack containers, materials, or products
  • maintain consistent production quality
  • maintain or repair industrial or related equipment/machinery
  • maintain production or work records
  • measure, weigh, or count products or materials
  • mix paint, ingredients, or chemicals, according to specifications
  • monitor production machinery/equipment operation to detect problems
  • operate chemical processing equipment
  • operate food processing production equipment/machinery
  • operate glass or stone working equipment/machinery
  • operate mix or blending machine
  • operate power driven pumps
  • operate pulp or paper making equipment
  • operate textile production equipment/machinery
  • perform safety inspections in manufacturing or industrial setting
  • read work order, instructions, formulas, or processing charts
  • set up production equipment or machinery
  • test manufactured products or materials
  • use hand or power tools
  • use precision measuring tools or equipment
  • set up and operate variety of machine tools
  • set up computer numerical control machines
  • set up production equipment or machinery
  • solve machine tool problems
  • understand machine setup instructions
  • understand technical operating, service or repair manuals
  • use arc welding equipment
  • use drafting or mechanical drawing techniques
  • use hand or power tools
  • use knowledge of fire suppression methods in industrial emergencies
  • use knowledge of metric system
  • use machining practices
  • use non-destructive test equipment
  • use precision measuring tools or equipment
  • use robotics systems technology
  • use technical information in manufacturing or industrial activities
  • use x-ray or magnetic inspection techniques
  • weld together metal parts, components, or structures
  • read specifications
  • read technical drawings
  • read work order, instructions, formulas, or processing charts
  • recognize characteristics of alloys
  • recognize characteristics of metals
  • recognize characteristics of pulps
  • recognize wood species characteristics
  • record test results, test procedures, or inspection data
  • sort manufacturing materials or products
  • test manufactured products or materials
  • understand engineering data or reports
  • understand measuring devices
  • understand technical operating, service or repair manuals
  • use computers to enter, access or retrieve data
  • use electrical or electronic test devices or equipment
  • use hand or power tools
  • use hazardous materials information
  • use interpersonal communication techniques
  • use knowledge of investigation techniques
  • use knowledge of metric system
  • use long or short term production planning techniques
  • use oral or written communication techniques
  • use precision measuring tools or equipment
  • use quality assurance techniques
  • use research methodology procedures within manufacturing or commerce
  • use spreadsheet software
  • use technical information in manufacturing or industrial activities
  • use x-ray or magnetic inspection techniques

Tools & Technology Used on the Job

  • Adjustable wrenches
  • Claw hammers
  • Data entry software
  • Desktop computers
  • Dollies
  • Email software
  • Forklifts
  • Gram scales
  • Handtrucks
  • Hydraulic lifts
  • Hydrometers
  • Locking pliers
  • Measuring sticks
  • Overhead cranes
  • Pallet movers
  • Personal computers
  • pH indicators
  • Phillips screwdrivers
  • Platform scales
  • Power drills
  • Remote reading electronic thermometers
  • Safety gloves
  • Safety goggles
  • Safety masks
  • Spreadsheet software
  • Steam cleaning equipment
  • Straight screwdrivers
  • Tuggers
  • Viscosity meters
  • Wire brushes
  • Word processing software
  • CNC TurboCAD/CAM
  • Cold chisels
  • Cold saws
  • Combination drills
  • Combination pliers
  • Combination wrenches
  • Composition hammers
  • Computer aided design CAD software
  • Computer aided manufacturing CAM software
  • Computerized numerical control CNC machining centers
  • Cranes
  • Crankshaft grinders
  • Cutoff saws
  • Cylinder honers
  • Cylindrical grinders
  • Deburring tools
  • Desktop computers
  • Dial calipers
  • Dial indicators
  • Drilling machines
  • Drum lathes
  • Edge finders
  • EditCNC software
  • Engine lathes
  • Faster Fleet Management software
  • Feeler gauges
  • Files
  • Flat files
  • Flywheel lathes
  • Forklifts
  • Gauges
  • Grinders
  • Grinding dogs
  • Grinding wheel arbors
  • Hacksaws
  • Half round files
  • Hand saws
  • Heat-treating equipment
  • Height gauges
  • Hermaphrodite calipers
  • Hex keys
  • Hex wrenches
  • Horizontal boring bars
  • Horizontal mills
  • Hydraulic presses
  • Inside micrometers
  • Inside spring calipers
  • JETCAM software
  • Jointers
  • Kentech Kipware PLN
  • Kentech Kipware QTE
  • Kentech Kipware Software
  • Kentech Kipware TRK
  • Kentech Trig Kalculator
  • Knee mills
  • Ladders
  • Laser printers
  • Lathes
  • Machine shop rigging equipment
  • Machinists' hammers
  • Machinists' squares
  • Magnetic retrievers
  • Marking blocks
  • Metal inert gas MIG welders
  • Metal shears
  • Metal spray equipment
  • Micrometers
  • Microscopes
  • Microsoft Excel
  • Microsoft Office
  • Microsoft Outlook
  • Microsoft Word
  • Milling angle form cutters
  • Milling machines
  • Milling vises
  • Multi-axis computerized numerical control CNC machines
  • Needlenose pliers
  • Outside micrometers
  • Outside spring calipers
  • Oxyacetylene welding equipment
  • Parallel blocks
  • Personal computers
  • Personal digital assistants PDA
  • Phillips head screwdrivers
  • Pillar drill machines
  • Pin presses
  • Pipe threaders
  • Pipe wrenches
  • Planer gauges
  • Planers
  • Plasma welders
  • Platforms
  • Power drills
  • Power hacksaws
  • Prick punches
  • Pro CNC software
  • Pry bars
  • Punches
  • Putty knives
  • Radial drill presses
  • Radial drills
  • Radius gauges
  • Ratchet sets
  • Reamers
  • Resurfacing machines
  • Ring gauges
  • Rubber mallets
  • Sandblasters
  • Sanders
  • Screw pitch gauges
  • Screwdrivers
  • Scribers
  • Sensitive drill presses
  • Shapers
  • Sharpeners
  • Shears
  • Shims
  • Side cutting pliers
  • Sine bars
  • Sledgehammers
  • Socket sets
  • Soldering equipment
  • Spindle blade screwdrivers
  • Spirit levels
  • Square chisels
  • Staging equipment
  • Steel rules
  • Steel wedges
  • Surface gauges
  • Surface grinders
  • Swaging equipment
  • Taps
  • Telescoping gauges
  • Thread gauges
  • Threading machines
  • Tongs
  • Torches
  • Tungsten inert gas TIG welding equipment
  • Turning lathes
  • Turret lathes
  • Undercut tools
  • Utility knives
  • V blocks
  • Valve grinding machines
  • Vernier bevel protractors
  • Vernier gear tooth calipers
  • Vernier height gauges
  • Verniers
  • Vertical milling machines
  • Wedges
  • Welding equipment
  • Welding lenses
  • Welding shields
  • Wrenches

Education, Training & Experience

Overall Experience
Some previous work-related skill, knowledge, or experience may be helpful in these occupations, but usually is not needed. For example, a teller might benefit from experience working directly with the public, but an inexperienced person could still learn to be a teller with little difficulty.

Job Training
Employees in these occupations need anywhere from a few months to one year of working with experienced employees.

Education
These occupations usually require a high school diploma and may require some vocational training or job-related course work. In some cases, an associate's or bachelor's degree could be needed.

Examples
These occupations often involve using your knowledge and skills to help others. Examples include sheet metal workers, forest fire fighters, customer service representatives, pharmacy technicians, salespersons (retail), and tellers.

Salary & Wages

  • Average hourly wage (2007) -$14.59
  • Average annual wage (2007) - $30,340.00

Projected Employment Growth

  • Employment (2006): 142,842

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