Extruding and Drawing Machine Setters, Operators, and Tenders, Metal and Plastic

Career Description: Set up, operate, or tend machines to extrude or draw thermoplastic or metal materials into tubes, rods, hoses, wire, bars, or structural shapes.

Industry: Production

Other Job Titles for Extruding and Drawing Machine Setters, Operators, and Tenders, Metal and Plastic:

• Realistic: Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.
• Investigative: Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.
• Artistic: Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.
• Social: Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.
• Enterprising: Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.
• Conventional: Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.
• First Interest High-Point: Primary-Rank Descriptiveness
• Second Interest High-Point: Secondary-Cutoff/Rank Descriptiveness
• Third Interest High-Point: Tertiary-Cutoff/Rank Descriptiveness

• Measure and examine extruded products in order to locate defects, and to check for conformance to specifications; adjust controls as necessary to alter products.
• Determine setup procedures and select machine dies and parts, according to specifications.
• Install dies, machine screws, and sizing rings on machines that extrude thermoplastic or metal materials.
• Change dies on extruding machines according to production line changes.
• Start machines and set controls to regulate vacuum, air pressure, sizing rings, and temperature, and to synchronize speed of extrusion.
• Replace worn dies when products vary from specifications.
• Reel extruded products into rolls of specified lengths and weights.
• Troubleshoot, maintain, and make minor repairs to equipment.
• Clean work areas.
• Adjust controls to draw or press metal into specified shapes and diameters.
• Operate shearing mechanisms to cut rods to specified lengths.
• Select nozzles, spacers, and wire guides, according to diameters and lengths of rods.
• Weigh and mix pelletized, granular, or powdered thermoplastic materials and coloring pigments.
• Load machine hoppers with mixed materials, using augers, or stuff rolls of plastic dough into machine cylinders.
• Test physical properties of products with testing devices such as acid-bath testers, burst testers, and impact testers.
• Maintain an inventory of materials.
• Neutralize workpieces to remove acid, wax, or enamel, using water, solvents, brushes, or specialized machines.
• Inspect etched work for depth of etching, uniformity, and defects, using calibrated microscopes, gauges, fingers, or magnifying lenses.
• Prepare workpieces for etching or engraving by cutting, sanding, cleaning, polishing, or treating them with wax, acid resist, lime, etching powder, or light-sensitive enamel.
• Insert cutting tools or bits into machines and secure them with wrenches.
• Print proofs or examine designs to verify accuracy of engraving, and rework engraving as required.
• Transfer image to workpiece, using contact printer, pantograph stylus, silkscreen printing device, or stamp pad.
• Sketch, trace, or scribe layout lines and designs on workpieces, plates, dies, or rollers, using compasses, scribers, gravers, or pencils.
• Guide stylus over template, causing cutting tool to duplicate design or letters on workpiece.
• Remove completed workpieces and place them in trays.
• Carve designs and letters onto metal for transfer to other surfaces.
• Remove wax or tape from etched glassware by using a stylus or knife, or by immersing ware in hot water.
• Select and insert required templates into pattern frames beneath the stylus of a machine cutting tool or router.
• Cut outlines of impressions with gravers, and remove excess material with knives.
• Fill etched characters with opaque paste to improve readability.
• Brush or wipe acid over engraving to darken or highlight inscriptions.
• Expose workpieces to acid to develop etch patterns such as designs, lettering, or figures.

Emerging Tasks

• Use computer software to design patterns for engraving.
• Operate forklifts to deliver materials.

• Analyzing Data or Information: Identifying the underlying principles, reasons, or facts of information by breaking down information or data into separate parts.
• Assisting and Caring for Others: Providing personal assistance, medical attention, emotional support, or other personal care to others such as coworkers, customers, or patients.
• Coaching and Developing Others: Identifying the developmental needs of others and coaching, mentoring, or otherwise helping others to improve their knowledge or skills.
• Communicating with Persons Outside Organization: Communicating with people outside the organization, representing the organization to customers, the public, government, and other external sources. This information can be exchanged in person, in writing, or by telephone or e-mail.
• Communicating with Supervisors, Peers, or Subordinates: Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
• Controlling Machines and Processes: Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
• Coordinating the Work and Activities of Others: Getting members of a group to work together to accomplish tasks.
• Developing and Building Teams: Encouraging and building mutual trust, respect, and cooperation among team members.
• Developing Objectives and Strategies: Establishing long-range objectives and specifying the strategies and actions to achieve them.
• Documenting/Recording Information: Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.
• Drafting, Laying Out, and Specifying Technical Devices, Parts, and Equipment: Providing documentation, detailed instructions, drawings, or specifications to tell others about how devices, parts, equipment, or structures are to be fabricated, constructed, assembled, modified, maintained, or used.
• Establishing and Maintaining Interpersonal Relationships: Developing constructive and cooperative working relationships with others, and maintaining them over time.
• Estimating the Quantifiable Characteristics of Products, Events, or Information: Estimating sizes, distances, and quantities; or determining time, costs, resources, or materials needed to perform a work activity.
• Evaluating Information to Determine Compliance with Standards: Using relevant information and individual judgment to determine whether events or processes comply with laws, regulations, or standards.
• Getting Information: Observing, receiving, and otherwise obtaining information from all relevant sources.
• Guiding, Directing, and Motivating Subordinates: Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.
• Handling and Moving Objects: Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
• Identifying Objects, Actions, and Events: Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
• Inspecting Equipment, Structures, or Material: Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
• Interacting With Computers: Using computers and computer systems (including hardware and software) to program, write software, set up functions, enter data, or process information.
• Interpreting the Meaning of Information for Others: Translating or explaining what information means and how it can be used.
• Judging the Qualities of Things, Services, or People: Assessing the value, importance, or quality of things or people.
• Making Decisions and Solving Problems: Analyzing information and evaluating results to choose the best solution and solve problems.
• Monitor Processes, Materials, or Surroundings: Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
• Monitoring and Controlling Resources: Monitoring and controlling resources and overseeing the spending of money.
• Operating Vehicles, Mechanized Devices, or Equipment: Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or water craft.
• Organizing, Planning, and Prioritizing Work: Developing specific goals and plans to prioritize, organize, and accomplish your work.
• Performing Administrative Activities: Performing day-to-day administrative tasks such as maintaining information files and processing paperwork.
• Performing for or Working Directly with the Public: Performing for people or dealing directly with the public. This includes serving customers in restaurants and stores, and receiving clients or guests.
• Performing General Physical Activities: Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.
• Processing Information: Compiling, coding, categorizing, calculating, tabulating, auditing, or verifying information or data.
• Provide Consultation and Advice to Others: Providing guidance and expert advice to management or other groups on technical, systems-, or process-related topics.
• Repairing and Maintaining Electronic Equipment: Servicing, repairing, calibrating, regulating, fine-tuning, or testing machines, devices, and equipment that operate primarily on the basis of electrical or electronic (not mechanical) principles.
• Repairing and Maintaining Mechanical Equipment: Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.
• Resolving Conflicts and Negotiating with Others: Handling complaints, settling disputes, and resolving grievances and conflicts, or otherwise negotiating with others.
• Scheduling Work and Activities: Scheduling events, programs, and activities, as well as the work of others.
• Selling or Influencing Others: Convincing others to buy merchandise/goods or to otherwise change their minds or actions.
• Staffing Organizational Units: Recruiting, interviewing, selecting, hiring, and promoting employees in an organization.
• Thinking Creatively: Developing, designing, or creating new applications, ideas, relationships, systems, or products, including artistic contributions.
• Training and Teaching Others: Identifying the educational needs of others, developing formal educational or training programs or classes, and teaching or instructing others.
• Updating and Using Relevant Knowledge: Keeping up-to-date technically and applying new knowledge to your job.

Detailed Work Activities

• adjust production equipment/machinery setup
• examine products or work to verify conformance to specifications
• install equipment or attachments on machinery or related structures
• load or unload material or workpiece into machinery
• maintain or repair industrial or related equipment/machinery
• measure, weigh, or count products or materials
• move or fit heavy objects
• operate metal or plastic fabricating equipment/machinery
• perform safety inspections in manufacturing or industrial setting
• read production layouts
• read specifications
• read technical drawings
• set up production equipment or machinery
• test manufactured products or materials
• understand technical operating, service or repair manuals
• use precision measuring tools or equipment
• monitor production machinery/equipment operation to detect problems
• monitor the quantity of assembly output
• operate graphic reproduction equipment
• operate metal or plastic fabricating equipment/machinery
• perform repetitive tasks in assembly setting
• precision cast patterns, molds, or dies
• read technical drawings
• read work order, instructions, formulas, or processing charts
• sharpen metal objects
• understand technical operating, service or repair manuals
• use engraving techniques
• use hand or power tools
• use precision measuring tools or equipment
• read work order, instructions, formulas, or processing charts
• repair or replace malfunctioning or worn mechanical components
• set up and operate variety of machine tools
• sharpen metal objects
• solder electrical or electronic connections or components
• test mechanical products or equipment
• understand service or repair manuals
• understand technical operating, service or repair manuals
• use acetylene welding/cutting torch
• use arc welding equipment
• use combination welding procedures
• use electrical or electronic test devices or equipment
• use hand or power tools
• use knowledge of metric system
• use knowledge of welding filler rod types
• use machine tools in installation, maintenance, or repair
• use precision measuring devices in mechanical repair work
• use precision measuring tools or equipment
• use soldering equipment
• use technical information in manufacturing or industrial activities
• verify levelness or verticality, using level or plumb bob
• weld together metal parts, components, or structures

Overall Experience
Some previous work-related skill, knowledge, or experience may be helpful in these occupations, but usually is not needed. For example, a teller might benefit from experience working directly with the public, but an inexperienced person could still learn to be a teller with little difficulty.

Job Training
Employees in these occupations need anywhere from a few months to one year of working with experienced employees.

Education
These occupations usually require a high school diploma and may require some vocational training or job-related course work. In some cases, an associate's or bachelor's degree could be needed.

Examples
These occupations often involve using your knowledge and skills to help others. Examples include sheet metal workers, forest fire fighters, customer service representatives, pharmacy technicians, salespersons (retail), and tellers.

• Average hourly wage (2007) -$13.82
• Average annual wage (2007) - $28,750.00

• Employment (2006): 93,869

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