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Boilermakers

Career Overview

Career Description: Construct, assemble, maintain, and repair stationary steam boilers and boiler house auxiliaries. Align structures or plate sections to assemble boiler frame tanks or vats, following blueprints. Work involves use of hand and power tools, plumb bobs, levels, wedges, dogs, or turnbuckles. Assist in testing assembled vessels. Direct cleaning of boilers and boiler furnaces. Inspect and repair boiler fittings, such as safety valves, regulators, automatic-control mechanisms, water columns, and auxiliary machines.

Industry: Construction and Extraction

Other Job Titles for Boilermakers:

  • Plumbers
  • Elevator Installers and Repairers
  • Aircraft Mechanics and Service Technicians
  • Rail Car Repairers
  • Recreational Vehicle Service Technicians
  • Aircraft Structure, Surfaces, Rigging, and Systems Assemblers
  • Engine and Other Machine Assemblers
  • Welders, Cutters, and Welder Fitters

Personality Profile

  • Realistic: Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.
  • Investigative: Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.
  • Artistic: Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.
  • Social: Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.
  • Enterprising: Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.
  • Conventional: Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.
  • First Interest High-Point: Primary-Rank Descriptiveness
  • Second Interest High-Point: Secondary-Cutoff/Rank Descriptiveness
  • Third Interest High-Point: Tertiary-Cutoff/Rank Descriptiveness

Common Work Tasks

  • Examine boilers, pressure vessels, tanks, and vats to locate defects such as leaks, weak spots, and defective sections so that they can be repaired.
  • Bolt or arc-weld pressure vessel structures and parts together, using wrenches and welding equipment.
  • Inspect assembled vessels and individual components, such as tubes, fittings, valves, controls, and auxiliary mechanisms, to locate any defects.
  • Repair or replace defective pressure vessel parts, such as safety valves and regulators, using torches, jacks, caulking hammers, power saws, threading dies, welding equipment, and metalworking machinery.
  • Attach rigging, and signal crane or hoist operators to lift heavy frame and plate sections and other parts into place.
  • Bell, bead with power hammers, or weld pressure vessel tube ends, in order to ensure leakproof joints.
  • Lay out plate, sheet steel, or other heavy metal, and locate and mark bending and cutting lines, using protractors, compasses, and drawing instruments or templates.
  • Install manholes, handholes, taps, tubes, valves, gauges, and feedwater connections in drums of water tube boilers, using hand tools.
  • Study blueprints to determine locations, relationships, and dimensions of parts.
  • Straighten or reshape bent pressure vessel plates and structure parts, using hammers, jacks, and torches.
  • Shape seams, joints, and irregular edges of pressure vessel sections and structural parts in order to attain specified fit of parts, using cutting torches, hammers, files, and metalworking machines.
  • Position, align, and secure structural parts and related assemblies to boiler frames, tanks, or vats of pressure vessels, following blueprints.
  • Locate and mark reference points for columns or plates on boiler foundations, following blueprints and using straightedges, squares, transits, and measuring instruments.
  • Shape and fabricate parts, such as stacks, uptakes, and chutes, in order to adapt pressure vessels, heat exchangers, and piping to premises, using heavy-metalworking machines such as brakes, rolls, and drill presses.
  • Clean pressure vessel equipment, using scrapers, wire brushes, and cleaning solvents.
  • Install refractory bricks and other heat-resistant materials in fireboxes of pressure vessels.
  • Assemble large vessels in an on-site fabrication shop prior to installation, in order to ensure proper fit.

Emerging Tasks

  • n/a

Work Activities

  • Analyzing Data or Information: Identifying the underlying principles, reasons, or facts of information by breaking down information or data into separate parts.
  • Assisting and Caring for Others: Providing personal assistance, medical attention, emotional support, or other personal care to others such as coworkers, customers, or patients.
  • Coaching and Developing Others: Identifying the developmental needs of others and coaching, mentoring, or otherwise helping others to improve their knowledge or skills.
  • Communicating with Persons Outside Organization: Communicating with people outside the organization, representing the organization to customers, the public, government, and other external sources. This information can be exchanged in person, in writing, or by telephone or e-mail.
  • Communicating with Supervisors, Peers, or Subordinates: Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
  • Controlling Machines and Processes: Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
  • Coordinating the Work and Activities of Others: Getting members of a group to work together to accomplish tasks.
  • Developing and Building Teams: Encouraging and building mutual trust, respect, and cooperation among team members.
  • Developing Objectives and Strategies: Establishing long-range objectives and specifying the strategies and actions to achieve them.
  • Documenting/Recording Information: Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.
  • Drafting, Laying Out, and Specifying Technical Devices, Parts, and Equipment: Providing documentation, detailed instructions, drawings, or specifications to tell others about how devices, parts, equipment, or structures are to be fabricated, constructed, assembled, modified, maintained, or used.
  • Establishing and Maintaining Interpersonal Relationships: Developing constructive and cooperative working relationships with others, and maintaining them over time.
  • Estimating the Quantifiable Characteristics of Products, Events, or Information: Estimating sizes, distances, and quantities; or determining time, costs, resources, or materials needed to perform a work activity.
  • Evaluating Information to Determine Compliance with Standards: Using relevant information and individual judgment to determine whether events or processes comply with laws, regulations, or standards.
  • Getting Information: Observing, receiving, and otherwise obtaining information from all relevant sources.
  • Guiding, Directing, and Motivating Subordinates: Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.
  • Handling and Moving Objects: Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
  • Identifying Objects, Actions, and Events: Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
  • Inspecting Equipment, Structures, or Material: Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
  • Interacting With Computers: Using computers and computer systems (including hardware and software) to program, write software, set up functions, enter data, or process information.
  • Interpreting the Meaning of Information for Others: Translating or explaining what information means and how it can be used.
  • Judging the Qualities of Things, Services, or People: Assessing the value, importance, or quality of things or people.
  • Making Decisions and Solving Problems: Analyzing information and evaluating results to choose the best solution and solve problems.
  • Monitor Processes, Materials, or Surroundings: Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
  • Monitoring and Controlling Resources: Monitoring and controlling resources and overseeing the spending of money.
  • Operating Vehicles, Mechanized Devices, or Equipment: Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or water craft.
  • Organizing, Planning, and Prioritizing Work: Developing specific goals and plans to prioritize, organize, and accomplish your work.
  • Performing Administrative Activities: Performing day-to-day administrative tasks such as maintaining information files and processing paperwork.
  • Performing for or Working Directly with the Public: Performing for people or dealing directly with the public. This includes serving customers in restaurants and stores, and receiving clients or guests.
  • Performing General Physical Activities: Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.
  • Processing Information: Compiling, coding, categorizing, calculating, tabulating, auditing, or verifying information or data.
  • Provide Consultation and Advice to Others: Providing guidance and expert advice to management or other groups on technical, systems-, or process-related topics.
  • Repairing and Maintaining Electronic Equipment: Servicing, repairing, calibrating, regulating, fine-tuning, or testing machines, devices, and equipment that operate primarily on the basis of electrical or electronic (not mechanical) principles.
  • Repairing and Maintaining Mechanical Equipment: Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.
  • Resolving Conflicts and Negotiating with Others: Handling complaints, settling disputes, and resolving grievances and conflicts, or otherwise negotiating with others.
  • Scheduling Work and Activities: Scheduling events, programs, and activities, as well as the work of others.
  • Selling or Influencing Others: Convincing others to buy merchandise/goods or to otherwise change their minds or actions.
  • Staffing Organizational Units: Recruiting, interviewing, selecting, hiring, and promoting employees in an organization.
  • Thinking Creatively: Developing, designing, or creating new applications, ideas, relationships, systems, or products, including artistic contributions.
  • Training and Teaching Others: Identifying the educational needs of others, developing formal educational or training programs or classes, and teaching or instructing others.
  • Updating and Using Relevant Knowledge: Keeping up-to-date technically and applying new knowledge to your job.

Detailed Work Activities

  • adhere to safety procedures
  • align or adjust clearances of mechanical components or parts
  • apply cleaning solvents
  • assemble and install pipe sections, fittings, or plumbing fixtures
  • build or repair structures in construction, repair, or manufacturing setting
  • burn (cut), trim, or scarf metal objects
  • cut metal or plastic
  • cut, bend, or thread pipe for gas, air, hydraulic, or water lines
  • determine installation, service, or repair needed
  • determine project methods and procedures
  • fabricate sheet metal parts or items
  • fabricate, assemble, or disassemble manufactured products by hand
  • identify base metals for welding
  • identify properties of metals for repair or fabrication activities
  • inspect machinery or equipment to determine adjustments or repairs needed
  • install generating plant equipment
  • install or replace meters, regulators, or related measuring or control devices
  • lay or install brick, block, stone, tile, or related masonry material
  • lay out machining, welding or precision assembly projects
  • maintain or repair industrial or related equipment/machinery
  • maintain welding machines or equipment
  • make independent judgment in assembly procedures
  • measure and mark reference points or cutting lines on workpieces
  • move or fit heavy objects
  • overhaul power-generating equipment or machinery
  • perform safety inspections in industrial, manufacturing or repair setting
  • position, align, or level machines, equipment, or structures
  • pressure test piping system or equipment for leaks
  • read blueprints
  • read specifications
  • read technical drawings
  • recognize characteristics of alloys
  • recognize characteristics of metals
  • repair or adjust measuring or control devices
  • repair or replace gas, steam, sewer, or water piping or fixtures
  • repair or replace malfunctioning or worn mechanical components
  • signal directions or warnings to coworkers
  • stretch, bend, straighten, shape, pound, or press metal or plastic
  • test mechanical products or equipment
  • understand technical operating, service or repair manuals
  • use acetylene welding/cutting torch
  • use arc welding equipment
  • use basic plumbing techniques
  • use combination welding procedures
  • use hand or power tools
  • use pipe fitting equipment
  • use pneumatic tools
  • use precision measuring devices in mechanical repair work
  • use precision measuring tools or equipment
  • use pressure gauges
  • use turnbuckle in structural repair or assembly work
  • verify levelness or verticality, using level or plumb bob
  • weld together metal parts, components, or structures

Tools & Technology Used on the Job

  • Acetylene torches
  • Adaptors
  • Adjustable crescent wrenches
  • Adjustable pipe wrenches
  • Air carbon arc cutting equipment
  • Air compressors
  • Air grinders
  • Air hammers
  • Air manifolds
  • Air scalers
  • Allen wrenches
  • Atmospheric monitoring devices
  • Atmospheric testing equipment
  • Autodesk AutoCAD
  • Ball peen hammers
  • Bar clamps
  • Beam clamps
  • Beam trolleys
  • Bench lathes
  • Bench vises
  • Beveling machines
  • Blacksmiths' punches
  • Block and tackle equipment
  • Bolt cutters
  • Boom trucks
  • Box end wrenches
  • Brakes
  • Buffing tools
  • Bull pins
  • C clamps
  • Calipers
  • Catalyst dispensers
  • Caulking guns
  • Center punches
  • Chain falls
  • Chain hoists
  • Chain pulleys
  • Chain wrenches
  • Chalk lines
  • Channel lock pliers
  • Chipping hammers
  • Circular saws
  • Claw hammers
  • Clear lenses
  • CO2 meters
  • Combination squares
  • Combination wrenches
  • Compasses
  • Computer aided design CAD software
  • Computer-controlled welding equipment
  • Contour markers
  • Cutoff saws
  • Cutting torches
  • Desktop computers
  • Digital lasers
  • Digital levels
  • Dividers
  • Drift pins
  • Drill point gauges
  • Drill presses
  • Dust masks
  • Ear plugs
  • Electric welding equipment
  • Electrode holders
  • Electrode ovens
  • End cutting pliers
  • Engineers' levels
  • Files
  • Filtered lenses
  • Fire extinguishers
  • Fire retardant coveralls
  • Flaring tools
  • Flashback arrestors
  • Forklifts
  • Framing squares
  • Friction lighters
  • Full body harnesses
  • Full-face respirators
  • Ground clamps
  • Hacksaws
  • Half-face respirators
  • Hammer wrenches
  • Hand saws
  • Hard hats
  • Health and safety training software
  • Heat lamps
  • Hydraulic cranes
  • Hydraulic jacks
  • Hydraulic stub pullers
  • Hydrostatic testers
  • Inspection mirrors
  • Jig saws
  • Ladders
  • Laser levels
  • Lead hammers
  • Leather protective clothing
  • Longnose pliers
  • Measuring tapes
  • Metal inert gas MIG welders
  • Metal-cutting chisels
  • Metal-cutting snips
  • Micrometers
  • Microsoft Excel
  • Microsoft Office
  • Microsoft Word
  • Milling machines
  • Needle pressure gauges
  • Nibblers
  • Non-sparking hammers
  • Open end wrenches
  • Overhead hoists
  • Oxygen concentration meters
  • Oxygen lances
  • Personal computers
  • Pin punches
  • Pipe and tubing cutters
  • Pipe vises
  • Plasma arc welding equipment
  • Plate clamps
  • Plumb bobs
  • Pneumatic drills
  • Pneumatic hoists
  • Pneumatic impact wrenches
  • Power grinders
  • Power saws
  • Pre-heating torches
  • Protective gloves
  • Protractors
  • Pry bars
  • Punch presses
  • Putty knives
  • Reciprocating saws
  • Regulators
  • Resin spray guns
  • Respiratory protection equipment
  • Safety glasses
  • Safety goggles
  • Sandblasting equipment
  • Scaffolding
  • Scale rules
  • Scissor lifts
  • Screw jacks
  • Screwdrivers
  • Scribers
  • Self-contained breathing apparatus
  • Serrating tools
  • Shackles
  • Shears
  • Side cutting pliers
  • Sledgehammers
  • Sliding t-bevels
  • Slings
  • Slip joint pliers
  • Socket wrench sets
  • Soft face hammers
  • Spirit levels
  • Splitting chisels
  • Spreader beams
  • Spud wrenches
  • Squares
  • Staging equipment
  • Steamboat ratchet jacks
  • Stick electrodes
  • Straightedges
  • Strap wrenches
  • Swing stages
  • Swivel hoist rings
  • Tap and die sets
  • Telescoping gauges
  • Telescoping lifts
  • Temperature sticks
  • Torque wrenches
  • Transits
  • Tube drifts
  • Tube end facers
  • Tube milling machines
  • Tube pullers
  • Tube wall reducing tools
  • Tungsten inert gas TIG welding equipment
  • Two way radios
  • Utility hoists
  • Utility knives
  • Ventilation fans
  • Vernier gauges
  • Vise grip pliers
  • Water levels
  • Wedges
  • Welding distribution panels
  • Welding machines
  • Welding shields
  • Welding tip cleaning files
  • Welding tips
  • Wire brushes
  • Wire rope pullers
  • Workshop cranes
  • X ray inspection equipment

Education, Training & Experience

Overall Experience
Some previous work-related skill, knowledge, or experience may be helpful in these occupations, but usually is not needed. For example, a teller might benefit from experience working directly with the public, but an inexperienced person could still learn to be a teller with little difficulty.

Job Training
Employees in these occupations need anywhere from a few months to one year of working with experienced employees.

Education
These occupations usually require a high school diploma and may require some vocational training or job-related course work. In some cases, an associate's or bachelor's degree could be needed.

Examples
These occupations often involve using your knowledge and skills to help others. Examples include sheet metal workers, forest fire fighters, customer service representatives, pharmacy technicians, salespersons (retail), and tellers.

Salary & Wages

  • Average hourly wage (2007) -$24.38
  • Average annual wage (2007) - $50,700.00

Projected Employment Growth

  • Projected growth (2006-2016): 14.01%
  • Projected need (2006-2016): 2,463
  • Employment (2006): 17,571

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